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this post was submitted on 01 Oct 2023
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Interesting. Based on the amount of force required to pop them apart, I think I'd have ended up with the uppers firing themselves through the wall. Bike is a Honda CB500F. The area where the snap ring and seal sits was corroded and rusty, effectively locking in the seals.
Yeah the rust in there can be a killer. It really shouldn't take more than 10 or 20 psi to pop them apart. More than that the slide Hammer is probably the better idea. I have had a few pop apart by hand. All that matters is you got them apart. Never done it but probably a little lithium grease under the dust seal should keep the rust away.
Yeah, I packed the dust seal with grease when reinstalling.